Precise and reliable sensor solutions are indispensable in mobile automation. Whether mobile cranes, forklift trucks, construction machinery or autonomous warehouse vehicles - modern machines require exact distance measurement, distance control and position determination in order to work safely and efficiently. High-precision sensors enable precise control and contribute to increasing the safety and automation of these vehicles. With robust technology and high measurement accuracy, they offer the ideal solution for demanding applications in mobile automation.
Forklift trucks and draw wire sensors
Draw wire sensors play a crucial role in monitoring the position of the lifting unit of forklift trucks. They are installed parallel to the hydraulic cylinders and record the exact lifting height in real time. Thanks to continuous measurement, they ensure that the cylinders run synchronously and prevent uneven movements that could impair the stability of the load transport. With their high precision and robustness, draw wire sensors of the SX80 series contribute to the safe and efficient control of forklift trucks in industry, logistics and warehousing.
Magnetostrictive displacement sensors are also suitable as a wear-free alternative to cost-effective draw-wire sensors. The rod-shaped sensors from the MAZ series can be installed directly in the hydraulic cylinders and are capable of withstanding pressures of up to 350 bar.
Automated guided vehicles and rotation encoders
Automated guided vehicles (AGVs) are essential for automation in logistics and production. In automated warehouse systems, they ensure an efficient material flow by transporting goods independently. Rotary encoders are integrated into the directional wheels for precise control. These sensors precisely detect the steering angle of the wheels, enabling navigation with millimeter precision.
By reliably detecting the wheel position, rotary encoders of the WPH series contribute to the safe and smooth movement of vehicles. They optimize the route, reduce wear and ensure precise positioning during loading and unloading. Their robust design allows them to be used even in demanding industrial environments where maximum precision and reliability are required.
Aerial work platform and draw wire sensors
Scissor lifts and aerial work platforms are used in numerous industrial and construction applications to enable safe working at great heights. Draw wire sensors are used to determine the exact height and ensure smooth movement of the platform.
Displacement sensors from the SX135 series precisely measure the lifting height of the platform and monitor the synchronization of the lifting mechanism. They are installed parallel to the hydraulic cylinders and ensure that the platform is lifted evenly and stably. This not only improves operator safety, but also protects the mechanics from uneven loads and premature wear.
For reliable use in demanding environments, it is advisable to install rope sensors with the rope outlet pointing downwards. This allows any moisture to drain off better, which extends the service life of the sensors and ensures their functionality even under adverse conditions.
Thanks to their robust design and high measuring accuracy, draw wire sensors are ideal for use on work platforms. They ensure reliable height control and contribute to the efficiency and operational safety of these machines.
Mobile cranes and distance sensors
Mobile cranes must work reliably and safely in demanding environments. Various distance and position sensors are used to ensure precise control and stability. These record the position and movement of the most important crane components in real time, ensuring maximum safety and efficiency.
Draw wire sensors of the SX80 and SX135 series measure the position of the extending support legs and the telescopic boom. They ensure that the outriggers are extended correctly to create a stable working platform and record the current length of the crane boom for an accurate lifting capacity calculation.
Magnetostrictive displacement transducers of the MAZ series monitor the stroke of the luffing cylinder, which controls the raising and lowering of the boom. The precise measurement of the cylinder movement enables exact positioning of the crane boom and contributes to the safe handling of loads.
Rotary encoders of the WPH series measure the rotary movement of the superstructure on the slewing ring. They detect the exact position of the crane boom relative to the undercarriage, which is essential for precise lifting and slewing movements.
By combining these sensors, the mobile crane is optimally controlled and monitored. This improves working accuracy, increases operational safety and supports the automation of modern crane control systems.
